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ASQ CQI Exam Syllabus Topics:
| Section | Weight | Objectives |
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Process capability (Cp, Cpk)
- 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
- 1. Nonconforming product control
- 2. Corrective and Preventive Actions (CAPA)
- 3. Material Review Board (MRB)
- 4. 5 Whys, Fishbone diagrams
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Quality management systems (ISO 9001 overview)
- 3. Customer-supplier relations
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
|
| Metrology | 26% | - Common Measurement Tools
- 1. Dial indicators
- 2. Gauge blocks
- 3. Micrometers (outside, inside, depth)
- 4. Calipers (dial, digital, vernier)
- 5. Height gauges
- 6. Pin gauges, thread gauges, ring gauges
- Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Surface plates and height standards
- 3. Hardness testers
- 4. Coordinate Measuring Machines (CMM)
- 5. Thread measuring wires
- Measurement Techniques
- 1. Gauge R&R (Repeatability and Reproducibility)
- 2. Angular measurement
- 3. Linear and dimensional measurement
- 4. Thread measurement
- 5. Surface finish measurement
- Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
|
| Inspection and Test | 33% | - Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Receiving Inspection
- 3. In-Process Inspection (IPI)
- 4. Final Inspection
- Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Magnetic particle testing
- 3. Liquid penetrant testing
- Blueprint Reading
- 1. Dimensioning and tolerancing (GD&T basics)
- 2. Drawing types and views
- 3. Material and finish specifications
- 4. Symbols and abbreviations
- Sampling
- 1. OC curves
- 2. Sampling concepts (lot, sample size)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. AQL (Acceptable Quality Level)
|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Order of operations
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
- 1. Right triangle solutions
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Pythagorean theorem
- Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
|
ASQ Certified Quality Inspector Sample Questions:
1. The "check" step of a PDCA cycle requires a project team to
Response:
A) implement changes
B) decide what change would improve the process
C) repeat the test and watch for side effects
D) observe the effects of change
2. The most critical part of a calibration system is:
Response:
A) having a control system to ensure that changes, updates, and modifications to the calibration system are implemented
B) to be able to access the system quickly when the auditor asks about it
C) to follow the calibration procedure each and every time a calibration is performed
D) to have a well-written Standard Operating Procedure (SOP)
3. Which of the following is defined as the maximum percentage or proportion of variance units in a lot or batch that, for the purposes of acceptance sampling, can be considered satisfactory as a process average?
Response:
A) Acceptance number
B) Average outgoing quality
C) Average outgoing quality limit
D) Acceptable quality level
4. Which of the following are acceptable methods for the initial identification of products that may be nonconforming?
Response:
A) Enter a block shipment hold for the materials bar code label
B) Place a hold tag on the material
C) Remove the material to a designated hold area
D) All of the above
5. What is the maximum allowable tolerance for the thickness (0.700 direction) of element Q?
Response:
A) 0.004
B) 0.010
C) +/- 0.003
D) 0.005
Solutions:
Question # 1 Answer: D | Question # 2 Answer: C | Question # 3 Answer: D | Question # 4 Answer: B | Question # 5 Answer: B |